::IMECO::

Ultrasonic

Press Type - Basic:

Range:

Frequency: 20 kHz
Power: 1200 W

Standard Features:

Welding Mode : Weld Time, Hold Time
Time based Post and Pre-trigger
Least count for timers : 0.1 Sec
Non-Floating, Precision Booster (Different Gains Available)
Fine Adjustment of Head Travel
Level Adjustment Base Plate
Pneumatic Actuator Stroke : 100 mm
Spring loaded Head Stopper

Customized Accessories:

Rotary Indexing Table
Single Generator With Multiple Welding Heads
(Sequentially Operated)
Riveting / Spot Welding
Forming / Staking
Customized Welding Stands
Horns and Fixtures

Press Type - Digital:

The Performace:

     With the unique Mecasonic Digital generator, particularly its “amplitude variation” function, allows performance
     and applications which, until now was only possible with the top of the range machines. It also offers : Robustness,
     precision, reliability, energy efficiency, ease of use and modular construction

Features and Specifications:

20 KHz frequency with 2600 watts Nominal power.
Frequency lock between 20.2 to 19.4 KHz and Automatic Frequency tracking on +/- 500 Hz.
LCD display screen of 2 ½” x 1” window size with 4 x 16 alphanumeric characters digital display
with bright back light and for adjustment of parameters

Two modes of operation

                 Time mode window :-    0 to 300 secs. (least count of 0.01 secs )

                 Energy mode window :- 0 to 2600 joules,
                                                             with lower and upper range settable limits. (least count of 1 joule)

Additional settable parameters in the generator like

                Amplitude :-                       Variation from 50 to 100% in 10 steps
                                                             with bar graph indication.

                Power control window :- 0 to 2600W, with lower and upper range
                                                            settable limits. (least count of 1 Watt)

Windows of results display

                Ultrasonic frequency :-   Frequency of stack ( KHz ).

                Counters :-                       To view total No of cycles and welding defect counter.

                Amplitude Level :-           To view set level of amplitude.

                Power Max :-                    To view max power consumed during last cycle.

                Ready :-                            Display to show the machine is ready for next
                                                            cycle of operation

Power Factor Control ( PFC ) device is which maintains constant output amplitude and output power
even with variation of input voltage between 180 Volts to 250 Volts and thus increases ultrasonic
performance and consumes less current.

Access and selection of parameters through single rotary knob on generator.

LED Lamp indication for

                System ready

                Ultrasonic ON

                Head movement

                Defects

                Mains supply ON

Pneumatic air cylinder max stroke 100 mm.

Pneumatic air cylinder dia 63 mm with a force of 2000 N at 7 bar pressure.

Emergency stop button.

Mains supply

Electrical input 230V single phase + earth.

Clean and dry Compressed air at 6 bar pressure @ 4 to 6 cfm.

Options

               Sound enclosure

               Foot / Pedal switch